FIELDS OF APPLICATION

Acoustic freezing of semi-finished products

The production and subsequent storage of semi-finished products is largely influenced by the speed and quality of freezing. Different types of products, such as dumplings, cutlets or pizza, should be frozen quickly enough to ensure production speed and avoid the growth of ice crystals. For this purpose a shock method of cooling is used in the "boiling" layer of cold air but it will not provide a crystal size comparable to the size of the cells. This requires acoustic freezing AEF - an innovative technology for impact sound waves on ice crystals, reducing their final size, preventing the destruction of tissues and loss of consumer qualities. Under any requirements of the customer, we will perform the design of equipment, the manufacture of cameras for shock freezing of semi-finished products by acoustic method, offering a price from the manufacturer "turnkey". You expect favorable terms of cooperation, including installation, warranty service, post-warranty service, scheduled and unscheduled repairs. We are located not far from Moscow, in the locality of Shchyolkovo.

Acoustic method of freezing of semi-finished products - what are the advantages

Saves time in preparation for long-term storage. With acoustic cooling semi-finished products cool, on average, 25% faster than in normal shock freezing.

A record shelf life of up to 15 months is not possible with conventional shock cooling.

Maximum preservation of all consumer qualities - taste, appearance, etc.

More than 15% reduction in weight loss than with shock cooling.

Quick return on investment, the affordable cost of a shock freezing system for semi-finished products, operating with acoustic technology, depends on the type of equipment, its technical characteristics, as well as additional equipment.

Our offers

Freezing deadlock chamber equipped with shock system AEF with feeding of semi-finished products on trolleys in gastronorms. Number of bogies - from 1 to 12 pcs. Productivity depends on the size and number of bogies (1 - 12 pcs.) And is from 1.3 to 5 tons per day.

Industrial equipment - shock conveyor lines for acoustic freezing. Fluidization freezing of semi-finished products in the "boiling" air layer with AEF treatment, which ensures high-quality cooling, no clumping of the product, optimal shape and size of ice crystals.

AEF freezing in the feed chamber on a spiral conveyor is similar to the above method. We provide the manufacture of custom-made shock equipment with a capacity of 24 to 38 tons per day.

To order equipment for acoustic freezing of semi-finished products in shock chambers, you can directly at the production in the Moscow region. Our offer is design in accordance with the customer's specifications, delivery, installation and service. Besides our innovative technology, our competitive advantage is a full range of services for equipping your production, reliable quality assurance and a focus on long-term mutually beneficial cooperation!

ADVANTAGES

ADVANTAGES OF ACOUSTIC
FREEZING OF PRODUCTS

The taste and juiciness

The taste and juiciness of cooked
dishes does not differ
from chilled ones.

15% more weight
than after a shock freezing.

The speed of freezing is
faster by 25%.

Up to 10 years of work without preventive activities and maintenance because the camera does not have moving parts.

Energy consumption does not exceed 200 W per 1 m3 for systems freezing of batch operation (chambers or tile systems) and 300 W for tunnels.

Products can be stored for up to 15 months in ordinary freezers with a temperature of -18 ° C.

After 15 months, the process of splicing crystals and destruction of the structure of the tissues of the products begins (in the case of shock freezing, the process begins in 1-2 months).

3 years warranty

In the event of a failure of up to 25% of the equipment, the system can be temporarily configured for an emergency mode with increased energy consumption and operate in this mode up to 30 days

Repair of any complexity (except for heavy mechanical damage) is done within 2-3 hours

Improving programs or connecting sensors (ice testing) is performed in a few minutes by the manufacturer's representative

Ice Processor

The algorithm of acoustic freezing is controlled by the Ice Processor,
the program which is downloaded from an Apple computer through the USB connector

Ice Processor has a 2-fold
duplication and even the failure
of a part of the system does not deprive it
of its operability

BASES AND TECHNOLOGY FEATURES

The meaning of acoustic freezing AEF includes in the production of microcrystalline ice products of a special form, which is many times smaller than the size of the cells of the product. Thanks to which the fabric of the product does not change much - the juiciness, freshness, taste and weight of the product are as close as possible to the state before freezing.

Fresh product Shock freezing Acoustic freezing

The secret is in special sound resonating with the products, which during the freeze control the growth of ice crystals, limiting their size.

Sound (acoustic) waves, as it were, smash the formed ice crystals, resonating with them, not allowing to grow and damage the tissues of the product.

Read the article of VNIRO * - comparison of the results of acoustic and shock freezing

* All-Russian Scientific Research Institute of Fishery and Oceanography

The AEF freezing system is:

Traditional freezer (shock freezing chamber) with a temperature of -40C, manufactured using conventional refrigeration technologies (external compressors pump into the chamber).

The acoustic camera can be airy, tiled (vertical or horizontal), liquid (including alcohol). The design of a spiral or horizontal tunnel is possible.

Traditional freezer (freezing chamber) with a temperature of -40C, manufactured using conventional refrigeration technologies (external compressors pump cold into the chamber).

There are acousters inside the camera around the perimeter - frames made of stainless steel AISI 0304.

Trolleys with products are transported inside the "tunnel" of the speakers.

Acoustics impact acoustic waves on products all the time of the freezing cycle.

The minimum price of acoustic equipment for shock
freezing - from 990 000 ₽

The cost of a typical freezer for 5 tons - from 7 500 000 ₽

Standard Acoustic Freezers

Microshock-25

Up to 25 kg / hour

1 040 000 р.

Characteristics

Power Consumption, kWh, not more than	2,0
Rated voltage, V	230
Useful freezer volume, m3	0,33
Useful volume air temperature, °С, not more than	from +90 to -35
Product cooling temperature, °С	from +90 to +3
Cooling time, min	90
Product freezing temperature, °С	from +90 to -18
Freezing time, min	60
Refrigerant number	R404A
Total refrigerant mass, kg	1,7
Freezer number of shelves, items	10
Size of the used trays	GN 1/1 or 600х400 mm
Product weight for cooling, kg	42
Product weight for freezing, kg	25
Dimensions, mm	800х890х1590
Weight, kg	182

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Microshock-40

Up to 40 kg / hour

1 140 000 р.

Characteristics

Power Consumption, kWh, not more than	2,5
Rated voltage, V	230
Useful freezer volume, m3	0,8
Useful volume air temperature, °С, not more than	from +50 to -35
Product cooling temperature, °С	from +50 to +3
Cooling time, min	90
Product freezing temperature, °С	from +50 to -18
Freezing time, min	60
Refrigerant number	R404A
Total refrigerant mass, kg	2,2
Freezer number of shelves, items	20
Size of the used trays	2xGN 1/1 or 600х800 mm or 2х600х400 mm
Product weight for cooling, kg	80
Product weight for freezing, kg	40
Dimensions, mm	850х890х2200
Weight, kg	240

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Microshock-1000

Up to 1000 kg / hour

7 500 000 р.

Characteristics

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Equipping your freezer with the AEF technology

1 490 000 р.

Characteristics

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The acoustics are controlled by the Ice Processor with special programs. The program is customized for each type of products (vegetables, mushrooms, fish, meat, semi-finished products, ready-made meals, slicing and others).

After acoustic freezing, the products are stored in a conventional refrigerator with a temperature of -18 ° C.

All the products frozen in the AEF system should be stored in vacuum bags that prevent the sublimation of ice and the drying of the outer part of the product (cold sublimation).

Acoustic freezing of semi-finished products

ADVANTAGES OF ACOUSTIC
FREEZING OF PRODUCTS

Ice Processor

BASES AND TECHNOLOGY FEATURES

The AEF freezing system is:

Standard Acoustic Freezers

WHAT CLIENTS SAY

The Vnukovo Airport power plant noted the quality of the on-board products is exceptionally high.

Conclusion of the laboratory of the Institute of Meat Industry named after Gorbatov:

ORDER CALCULATION
OF THE AEF CHAMBER

WHO ARE WE

Acoustic freezing of semi-finished products

ADVANTAGES OF ACOUSTIC FREEZING OF PRODUCTS

Ice Processor

BASES AND TECHNOLOGY FEATURES

The AEF freezing system is:

Standard Acoustic Freezers

WHAT CLIENTS SAY

The Vnukovo Airport power plant noted the quality of the on-board products is exceptionally high.

Conclusion of the laboratory of the Institute of Meat Industry named after Gorbatov:

ORDER CALCULATIONOF THE AEF CHAMBER

WHO ARE WE

ADVANTAGES OF ACOUSTIC
FREEZING OF PRODUCTS

ORDER CALCULATION
OF THE AEF CHAMBER