EARN 5 TIMES MORE ON EACH KYLOGRAMME!

New technology of cautious freezing
AEF (Acoustic Extra Freezing)
Nobody will distinguish the defrosted product from fresh!

The cost of a typical camera for
5 tons - from 7 500 000
FIELDS OF APPLICATION

Acoustic freezing of mushrooms

The invariably high demand for fresh oil, honey fungus, champignons and other mushrooms with limited seasonal collection and shelf life makes the use of shock freezing technology an important competitive advantage in business development. Frozen mushrooms or a white fungus can be stored for a long time in a warehouse, at any time of the year to provide consumers with a tasty and useful product, to reduce the influence of seasonal factors on the production, price and sale of the product.


To solve these problems, we supply and install equipment for the AEF acoustic freezing technology. The main difference from the usual fast freezing is a shock method of cooling in combination with the impact of a sound wave on the formed ice crystals, creating an acoustic resonance that significantly limits their growth. This allows you to keep all consumer qualities of the product and reduce weight loss. In order to realize these ideas, we are ready to fulfill the order "on a turn-key basis" for the production of equipment for shock freezing of mushrooms by an acoustic method at an individual price calculated for your needs, which includes design, manufacturing, installation, commissioning and warranty service.
Advantages of acoustic freezing of mushrooms
Significant reduction in time costs. The cooling rate is almost 25% faster than with conventional shock freezing.
Preservation of taste qualities, useful substances, appearance and other consumer properties inherent in fresh mushrooms without the use of preservatives.
Record storage time of all the methods of freezing - up to 15 months in ordinary freezers.
Conservation of 15% more weight than with shock cooling.
The affordable cost of acoustic chambers for shock freezing of mushrooms is tied to the functionality and power of equipment.
What we offer
Dead-end shock chambers AEF with feeding products in carts. Production from 1300 to 5000 kilograms of mushrooms per day, depending on the size and number of bogies (from 1 to 12 pcs.).
Tunnels of acoustic freezing from 10 to 40 meters in length. Mushrooms are frozen while passing through the tunnel in shock "fluidized" bed of cold air and under the influence of acoustic waves.
Feed-through freezers with a spiral conveyor with a capacity from 24 to 38 tons per day, custom-made according to the terms of reference.
We have developed and are engaged in the manufacture of shock systems for the freezing of mushrooms by acoustic technology. Our experience in mastering advanced scientific developments is a guarantee of a qualitative result, an affordable price, a solution to all the tasks that the customer has set for us. Our services include modernization of the existing AEF freeze-up systems, installation, maintenance and repair, technical support - all that is necessary for mutually beneficial, long-term cooperation with our customers!
ADVANTAGES

ADVANTAGES OF ACOUSTIC
FREEZING OF PRODUCTS

The taste and juiciness

The taste and juiciness of cooked
dishes does not differ
from chilled ones.

15% more weight
than after a shock freezing.

The speed of freezing is
faster by 25%.

Up to 10 years of work without preventive activities and maintenance because the camera does not have moving parts.

Energy consumption does not exceed 200 W per 1 m3 for systems freezing of batch operation (chambers or tile systems) and 300 W for tunnels.

Products can be stored for up to 15 months in ordinary freezers with a temperature of -18 ° C.
After 15 months, the process of splicing crystals and destruction of the structure of the tissues of the products begins (in the case of shock freezing, the process begins in 1-2 months).
3 years warranty
In the event of a failure of up to 25% of the equipment, the system can be temporarily configured for an emergency mode with increased energy consumption and operate in this mode up to 30 days
Repair of any complexity (except for heavy mechanical damage) is done within 2-3 hours
Improving programs or connecting sensors (ice testing) is performed in a few minutes by the manufacturer's representative
Ice Processor

The algorithm of acoustic freezing is controlled by the Ice Processor,
the program which is downloaded from an Apple computer through the USB connector

Ice Processor has a 2-fold
duplication and even the failure
of a part of the system does not deprive it
of its operability


BASES AND TECHNOLOGY FEATURES

The meaning of acoustic freezing AEF includes in the production of microcrystalline ice products of a special form, which is many times smaller than the size of the cells of the product. Thanks to which the fabric of the product does not change much - the juiciness, freshness, taste and weight of the product are as close as possible to the state before freezing.

Fresh product Shock freezing Acoustic freezing

The secret is in special sound resonating with the products, which during the freeze control the growth of ice crystals, limiting their size.

Sound (acoustic) waves, as it were, smash the formed ice crystals, resonating with them, not allowing to grow and damage the tissues of the product.


Read the article of VNIRO * - comparison of the results of acoustic and shock freezing
* All-Russian Scientific Research Institute of Fishery and Oceanography

The AEF freezing system is:

Traditional freezer (shock freezing chamber) with a temperature of -40C, manufactured using conventional refrigeration technologies (external compressors pump into the chamber).

The acoustic camera can be airy, tiled (vertical or horizontal), liquid (including alcohol). The design of a spiral or horizontal tunnel is possible.

Traditional freezer (freezing chamber) with a temperature of -40C, manufactured using conventional refrigeration technologies (external compressors pump cold into the chamber).

There are acousters inside the camera around the perimeter - frames made of stainless steel AISI 0304.

Trolleys with products are transported inside the "tunnel" of the speakers.

Acoustics impact acoustic waves on products all the time of the freezing cycle.

The minimum price of acoustic equipment for shock
freezing - from 990 000
The cost of a typical freezer for 5 tons - from 7 500 000

Standard Acoustic Freezers

Microshock-25
Up to 25 kg / hour
1 040 000 р.
Characteristics
Power Consumption, kWh, not more than 2,0
Rated voltage, V 230
Useful freezer volume, m3 0,33
Useful volume air temperature, °С, not more than from +90 to -35
Product cooling temperature, °С from +90 to +3
Cooling time, min 90
Product freezing temperature, °С from +90 to -18
Freezing time, min 240
Refrigerant number R404A
Total refrigerant mass, kg 1,7
Freezer number of shelves, items 10
Size of the used trays GN 1/1 or 600х400 mm
Product weight for cooling, kg 42
Product weight for freezing, kg 25
Dimensions, mm 800х890х1590
Weight, kg 182
Apply
Microshock-40
Up to 40 kg / hour
1 140 000 р.
Characteristics
Power Consumption, kWh, not more than 2,5
Rated voltage, V 230
Useful freezer volume, m3 0,8
Useful volume air temperature, °С, not more than from +50 to -35
Product cooling temperature, °С from +50 to +3
Cooling time, min 90
Product freezing temperature, °С from +50 to -18
Freezing time, min 240
Refrigerant number R404A
Total refrigerant mass, kg 2,2
Freezer number of shelves, items 20
Size of the used trays 2xGN 1/1 or 600х800 mm or 2х600х400 mm
Product weight for cooling, kg 80
Product weight for freezing, kg 40
Dimensions, mm 850х890х2200
Weight, kg 240
Apply
Microshock-1000
Up to 1000 kg / hour
7 500 000 р.
Characteristics
Apply
Equipping your freezer with the AEF technology
1 490 000 р.
Characteristics
Apply

The acoustics are controlled by the Ice Processor with special programs. The program is customized for each type of products (vegetables, mushrooms, fish, meat, semi-finished products, ready-made meals, slicing and others).

After acoustic freezing, the products are stored in a conventional refrigerator with a temperature of -18 ° C.

All the products frozen in the AEF system should be stored in vacuum bags that prevent the sublimation of ice and the drying of the outer part of the product (cold sublimation).

WHAT CLIENTS SAY

The Vnukovo Airport power plant noted the quality of the on-board products is exceptionally high.
Conclusion of the laboratory of the Institute of Meat Industry named after Gorbatov:

Studies conducted by different methods have shown that acoustic freezing technology AEF allows to obtain a product closer in acidity, quantity of protein and microscopic structure of tissue to freshly caught fish, which leads to obtaining a product of higher quality.


ORDER CALCULATION
OF THE AEF CHAMBER

WHO ARE WE

1
hour
calculation of your
project
ISO
reliability
is confirmed
by certificates
save
your budget
SRO
Tolerances and
licenses
36to
month
guarantee
of trouble-free
operation
We buildturn-key
  • warehouses and chambers
  • shock freezing
  • clean rooms
  • production
We solve complex problems
  • supply of refrigeration equipment
  • repair of compressors
  • installation
  • monitoring
  • design
We serve in any weather
  • departure of the master from 1 hour!
  • on-site repair
  • installation, dismantling, expansion
  • of warehouses and productions
GEOGRAPHY OF SUPPLY
WE WILL BE GLAD TO SEE YOU AMONG OUR SATISFIED CUSTOMERS!
when applying to the company, you will be assigned an executive manager who will be in touch 365 days a year on issues of shipping, delivery, service, calculation of refrigeration systems and others.
Moscow
Krasnoyarsk
Сербия
Вьетнам
141100, Moscow region, Shchelkovo
1st Sovietsky Pereulok, 25
660064, Krasnoyarsk
Kapitanskaya street, 12, office 2-14
Rich Crop d.o.o,
Сербия, г. Белград-Земун, улица Gorana Kovachina, 14
ООО "ТД Богатый урожай",
г. Москва, Электродный проезд, 16