FIELDS OF APPLICATION

Acoustic freezing of meat

Freezing of dressed semifinished meat (fillets and bone-in meat) of large and small cattle, fragments of carcasses, poultry, offal, semifinished products ensure long-term storage of products, but lead to fiber damage. An important step was the use of fast, shock freezing, which allows to reduce product losses and preserve flavor. But the innovative technology of acoustic freezing from the company "Microshock" helped to improve the weight preservation and quality of meat by 15%.

Now you can buy to order equipment for shock acoustic meat freezing, ordering its manufacture and design in Moscow, and delivery, installation and service - in any region of Europe.

Advantages of acoustic shock technology

Fully automated process.

Reduction of losses during freezing by 30% in comparison with the possibilities of the usual shock method.

Increase the speed of meat freezing by 15-25%. Possibility of long-term storage up to 15 months.

Shortened payback period for investment in equipment.

Maximum preservation of all consumer properties of meat products due to the minimum size and special form of ice crystals.

High resistance to hardware failure due to processor duplication.

Types of equipment for acoustic freezing of meat

As a manufacturer we offer a ready-made solution - shock acoustic freezing of semifinished meat products and meat. We provide individual design, manufacturing and installation of equipment, its warranty service and repair.

Solutions:

Production of air chambers for acoustic freezing under 2-6 trolleys with a capacity of up to 12 tons of meat products per day. An excellent proposal for ensuring the production of small and medium-sized enterprises.

Cabinets of acoustic shock freezing with one trolley mainly for commercial enterprises with a capacity of 150 kg / h.

Unique individual production of cooling equipment for shock acoustic freezing of poultry meat, beef and small cattle, reasonable prices, qualified service, installation, repair and reliable guarantees are all competitive advantages of our company. AEF technology is the future of the refrigeration industry, a high-tech and cost-effective solution to the challenges you face in protecting products.

Spiral chamber with a preliminary mini tunnel for the operation of the AEF system - the supply of various acoustic signals depending on the freezing phase.

Tile chambers of various types. It is possible to manufacture or upgrade equipment with the installation of the AEF system.

Tunnel chamber with a capacity of 1 ton per hour and a length of 10 to 40 meters. Cooling of the product to a temperature of -18°C.

Individual design of acoustic meat freezing equipment taking into account the required productivity, weight and size of the unit of production, its inlet temperature and other factors (at a productivity of 10 tons per day). Economical, energy-efficient option, high freezing speed, simplified possible modernization with production growth.

ADVANTAGES

ADVANTAGES OF ACOUSTIC
FREEZING OF PRODUCTS

The taste and juiciness

The taste and juiciness of cooked
dishes does not differ
from chilled ones.

15% more weight
than after a shock freezing.

The speed of freezing is
faster by 25%.

Up to 10 years of work without preventive activities and maintenance because the camera does not have moving parts.

Energy consumption does not exceed 200 W per 1 m3 for systems freezing of batch operation (chambers or tile systems) and 300 W for tunnels.

Products can be stored for up to 15 months in ordinary freezers with a temperature of -18 ° C.

After 15 months, the process of splicing crystals and destruction of the structure of the tissues of the products begins (in the case of shock freezing, the process begins in 1-2 months).

3 years warranty

In the event of a failure of up to 25% of the equipment, the system can be temporarily configured for an emergency mode with increased energy consumption and operate in this mode up to 30 days

Repair of any complexity (except for heavy mechanical damage) is done within 2-3 hours

Improving programs or connecting sensors (ice testing) is performed in a few minutes by the manufacturer's representative

Ice Processor

The algorithm of acoustic freezing is controlled by the Ice Processor,
the program which is downloaded from an Apple computer through the USB connector

Ice Processor has a 2-fold
duplication and even the failure
of a part of the system does not deprive it
of its operability

BASES AND TECHNOLOGY FEATURES

The meaning of acoustic freezing AEF includes in the production of microcrystalline ice products of a special form, which is many times smaller than the size of the cells of the product. Thanks to which the fabric of the product does not change much - the juiciness, freshness, taste and weight of the product are as close as possible to the state before freezing.

Fresh product Shock freezing Acoustic freezing

The secret is in special sound resonating with the products, which during the freeze control the growth of ice crystals, limiting their size.

Sound (acoustic) waves, as it were, smash the formed ice crystals, resonating with them, not allowing to grow and damage the tissues of the product.

Read the article of VNIRO * - comparison of the results of acoustic and shock freezing

* All-Russian Scientific Research Institute of Fishery and Oceanography

The AEF freezing system is:

Traditional freezer (shock freezing chamber) with a temperature of -40C, manufactured using conventional refrigeration technologies (external compressors pump into the chamber).

The acoustic camera can be airy, tiled (vertical or horizontal), liquid (including alcohol). The design of a spiral or horizontal tunnel is possible.

Traditional freezer (freezing chamber) with a temperature of -40C, manufactured using conventional refrigeration technologies (external compressors pump cold into the chamber).

There are acousters inside the camera around the perimeter - frames made of stainless steel AISI 0304.

Trolleys with products are transported inside the "tunnel" of the speakers.

Acoustics impact acoustic waves on products all the time of the freezing cycle.

The minimum price of acoustic equipment for shock
freezing - from 990 000 ₽

The cost of a typical freezer for 5 tons - from 7 500 000 ₽

Standard Acoustic Freezers

Microshock-25

Up to 25 kg / hour

1 040 000 р.

Characteristics

Power Consumption, kWh, not more than	2,0
Rated voltage, V	230
Useful freezer volume, m3	0,33
Useful volume air temperature, °С, not more than	from +90 to -35
Product cooling temperature, °С	from +90 to +3
Cooling time, min	90
Product freezing temperature, °С	from +90 to -18
Freezing time, min	60
Refrigerant number	R404A
Total refrigerant mass, kg	1,7
Freezer number of shelves, items	10
Size of the used trays	GN 1/1 or 600х400 mm
Product weight for cooling, kg	42
Product weight for freezing, kg	25
Dimensions, mm	800х890х1590
Weight, kg	182

Apply

Microshock-40

Up to 40 kg / hour

1 140 000 р.

Characteristics

Power Consumption, kWh, not more than	2,5
Rated voltage, V	230
Useful freezer volume, m3	0,8
Useful volume air temperature, °С, not more than	from +50 to -35
Product cooling temperature, °С	from +50 to +3
Cooling time, min	90
Product freezing temperature, °С	from +50 to -18
Freezing time, min	60
Refrigerant number	R404A
Total refrigerant mass, kg	2,2
Freezer number of shelves, items	20
Size of the used trays	2xGN 1/1 or 600х800 mm or 2х600х400 mm
Product weight for cooling, kg	80
Product weight for freezing, kg	40
Dimensions, mm	850х890х2200
Weight, kg	240

Apply

Microshock-1000

Up to 1000 kg / hour

7 500 000 р.

Characteristics

Apply

Equipping your freezer with the AEF technology

1 490 000 р.

Characteristics

Apply

The acoustics are controlled by the Ice Processor with special programs. The program is customized for each type of products (vegetables, mushrooms, fish, meat, semi-finished products, ready-made meals, slicing and others).

After acoustic freezing, the products are stored in a conventional refrigerator with a temperature of -18 ° C.

All the products frozen in the AEF system should be stored in vacuum bags that prevent the sublimation of ice and the drying of the outer part of the product (cold sublimation).

Acoustic freezing of meat

Types of equipment for acoustic freezing of meat

ADVANTAGES OF ACOUSTIC
FREEZING OF PRODUCTS

Ice Processor

BASES AND TECHNOLOGY FEATURES

The AEF freezing system is:

Standard Acoustic Freezers

WHAT CLIENTS SAY

The Vnukovo Airport power plant noted the quality of the on-board products is exceptionally high.

Conclusion of the laboratory of the Institute of Meat Industry named after Gorbatov:

ORDER CALCULATION
OF THE AEF CHAMBER

WHO ARE WE

Acoustic freezing of meat

Types of equipment for acoustic freezing of meat

ADVANTAGES OF ACOUSTIC FREEZING OF PRODUCTS

Ice Processor

BASES AND TECHNOLOGY FEATURES

The AEF freezing system is:

Standard Acoustic Freezers

WHAT CLIENTS SAY

The Vnukovo Airport power plant noted the quality of the on-board products is exceptionally high.

Conclusion of the laboratory of the Institute of Meat Industry named after Gorbatov:

ORDER CALCULATIONOF THE AEF CHAMBER

WHO ARE WE

ADVANTAGES OF ACOUSTIC
FREEZING OF PRODUCTS

ORDER CALCULATION
OF THE AEF CHAMBER