FIELDS OF APPLICATION

Acoustic freezing of fish

The main condition for long-term storage of fish, caviar and seafood is high-quality freezing. The maximum preservation of consumer qualities of the product gives the use of AEF technology. For the wide introduction of this innovative method we have established in Europe the production of equipment for shock acoustic freezing of fish on ships and for land enterprises located near cultivation sites.

Technology advantages

Maximum, in comparison with all existing technologies, safety of taste and other consumer properties of fish.

Up to 25% increase in the cooling rate of the product.

Up to 30% less weight loss compared to conventional shock freezing.

Fast payback period for investment in equipment.

Fully automated cooling process controlled by the Ice Processor, flexible configuration for the specificity of the frozen product.

The possibility of long-term storage of fish for up to 15 months is unique in comparison with other freezing technologies.

High reliability and resistance to failure of the production line due to double duplication.

Types of equipment

The company "Microshock" is a shock acoustic freezing and cooling of fish, individual design and manufacturing of plants to order. We provide a full range of turnkey services - development, service, manufacturing, delivery, installation, mainteinance, repair and warranty service.

The following variants of acoustic freezing systems are possible:

Quick-freezing acoustic chambers with 1 to 6 trolleys with a capacity of 150 kg per hour of production..

Tunneling chambers with a capacity of 1 ton per hour, through which the fish moves on the conveyor. At the end of freezing the temperature of the shock acoustic frost is -18° C.

Spiral tunnel chambers - space saving and high productivity. Additionally equipped with a mini tunnel in which the AEF system produces acoustic signals at different stages of freezing fish products.

Individual solutions - technological lines for freezing fish and seafood for any customer requirements. Productivity from 10 tons per day. It is possible to upgrade existing equipment with the installation of AEF.

As a European manufacturer, working directly with its customers, we have the opportunity to offer affordable prices for the equipment of shock freezing of fish and seafood, the opportunity to buy with a guarantee innovative equipment that is tailored to your individual requirements. Contact us and ask questions to specialists. We will select and produce camera to solve your tasks.

Cryogenic chambers. A shock freezing in liquid nitrogen or other coolants the use of which is allowed by requirements of the Ministry of Health of the Russian Federation provides the fastest possible freezing to a temperature of -60 to -120 ° C. The technology provides maximum taste and quality of the product, surpassing all other methods of cooling.

ADVANTAGES

ADVANTAGES OF ACOUSTIC
FREEZING OF PRODUCTS

The taste and juiciness

The taste and juiciness of cooked
dishes does not differ
from chilled ones.

15% more weight
than after a shock freezing.

The speed of freezing is
faster by 25%.

Up to 10 years of work without preventive activities and maintenance because the camera does not have moving parts.

Energy consumption does not exceed 200 W per 1 m3 for systems freezing of batch operation (chambers or tile systems) and 300 W for tunnels.

Products can be stored for up to 15 months in ordinary freezers with a temperature of -18 ° C.

After 15 months, the process of splicing crystals and destruction of the structure of the tissues of the products begins (in the case of shock freezing, the process begins in 1-2 months).

3 years warranty

In the event of a failure of up to 25% of the equipment, the system can be temporarily configured for an emergency mode with increased energy consumption and operate in this mode up to 30 days

Repair of any complexity (except for heavy mechanical damage) is done within 2-3 hours

Improving programs or connecting sensors (ice testing) is performed in a few minutes by the manufacturer's representative

Ice Processor

The algorithm of acoustic freezing is controlled by the Ice Processor,
the program which is downloaded from an Apple computer through the USB connector

Ice Processor has a 2-fold
duplication and even the failure
of a part of the system does not deprive it
of its operability

BASES AND TECHNOLOGY FEATURES

The meaning of acoustic freezing AEF includes in the production of microcrystalline ice products of a special form, which is many times smaller than the size of the cells of the product. Thanks to which the fabric of the product does not change much - the juiciness, freshness, taste and weight of the product are as close as possible to the state before freezing.

Fresh product Shock freezing Acoustic freezing

The secret is in special sound resonating with the products, which during the freeze control the growth of ice crystals, limiting their size.

Sound (acoustic) waves, as it were, smash the formed ice crystals, resonating with them, not allowing to grow and damage the tissues of the product.

Read the article of VNIRO * - comparison of the results of acoustic and shock freezing

* All-Russian Scientific Research Institute of Fishery and Oceanography

The AEF freezing system is:

Traditional freezer (shock freezing chamber) with a temperature of -40C, manufactured using conventional refrigeration technologies (external compressors pump into the chamber).

The acoustic camera can be airy, tiled (vertical or horizontal), liquid (including alcohol). The design of a spiral or horizontal tunnel is possible.

Traditional freezer (freezing chamber) with a temperature of -40C, manufactured using conventional refrigeration technologies (external compressors pump cold into the chamber).

There are acousters inside the camera around the perimeter - frames made of stainless steel AISI 0304.

Trolleys with products are transported inside the "tunnel" of the speakers.

Acoustics impact acoustic waves on products all the time of the freezing cycle.

The minimum price of acoustic equipment for shock
freezing - from 990 000 ₽

The cost of a typical freezer for 5 tons - from 7 500 000 ₽

Standard Acoustic Freezers

Microshock-25

Up to 25 kg / hour

1 040 000 р.

Characteristics

Power Consumption, kWh, not more than	2,0
Rated voltage, V	230
Useful freezer volume, m3	0,33
Useful volume air temperature, °С, not more than	from +90 to -35
Product cooling temperature, °С	from +90 to +3
Cooling time, min	90
Product freezing temperature, °С	from +90 to -18
Freezing time, min	60
Refrigerant number	R404A
Total refrigerant mass, kg	1,7
Freezer number of shelves, items	10
Size of the used trays	GN 1/1 or 600х400 mm
Product weight for cooling, kg	42
Product weight for freezing, kg	25
Dimensions, mm	800х890х1590
Weight, kg	182

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Microshock-40

Up to 40 kg / hour

1 140 000 р.

Characteristics

Power Consumption, kWh, not more than	2,5
Rated voltage, V	230
Useful freezer volume, m3	0,8
Useful volume air temperature, °С, not more than	from +50 to -35
Product cooling temperature, °С	from +50 to +3
Cooling time, min	90
Product freezing temperature, °С	from +50 to -18
Freezing time, min	60
Refrigerant number	R404A
Total refrigerant mass, kg	2,2
Freezer number of shelves, items	20
Size of the used trays	2xGN 1/1 or 600х800 mm or 2х600х400 mm
Product weight for cooling, kg	80
Product weight for freezing, kg	40
Dimensions, mm	850х890х2200
Weight, kg	240

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Microshock-1000

Up to 1000 kg / hour

7 500 000 р.

Characteristics

Apply

Equipping your freezer with the AEF technology

1 490 000 р.

Characteristics

Apply

The acoustics are controlled by the Ice Processor with special programs. The program is customized for each type of products (vegetables, mushrooms, fish, meat, semi-finished products, ready-made meals, slicing and others).

After acoustic freezing, the products are stored in a conventional refrigerator with a temperature of -18 ° C.

All the products frozen in the AEF system should be stored in vacuum bags that prevent the sublimation of ice and the drying of the outer part of the product (cold sublimation).

Acoustic freezing of fish

Types of equipment

ADVANTAGES OF ACOUSTIC
FREEZING OF PRODUCTS

Ice Processor

BASES AND TECHNOLOGY FEATURES

The AEF freezing system is:

Standard Acoustic Freezers

WHAT CLIENTS SAY

The Vnukovo Airport power plant noted the quality of the on-board products is exceptionally high.

Conclusion of the laboratory of the Institute of Meat Industry named after Gorbatov:

ORDER CALCULATION
OF THE AEF CHAMBER

WHO ARE WE

Acoustic freezing of fish

Types of equipment

ADVANTAGES OF ACOUSTIC FREEZING OF PRODUCTS

Ice Processor

BASES AND TECHNOLOGY FEATURES

The AEF freezing system is:

Standard Acoustic Freezers

WHAT CLIENTS SAY

The Vnukovo Airport power plant noted the quality of the on-board products is exceptionally high.

Conclusion of the laboratory of the Institute of Meat Industry named after Gorbatov:

ORDER CALCULATIONOF THE AEF CHAMBER

WHO ARE WE

ADVANTAGES OF ACOUSTIC
FREEZING OF PRODUCTS

ORDER CALCULATION
OF THE AEF CHAMBER